Firewall and Cowl Modification

A wheelbarrow tub makes a perfect stamped steel alcove for a firewall when engine setback is desired. The labor time saved is well worth the cost of a new wheelbarrow.

A wheelbarrow tub makes a perfect stamped steel alcove for a firewall when engine setback is desired. The labor time saved is well worth the cost of a new wheelbarrow.

Moving the engine back six inches requires fabricating an alcove in the existing firewall. To save fabrication time and provide a professional “factory” look, a stamped steel wheelbarrow pan from the local hardware store provided the basic alcove shape.

Moving the Engine Back Six Inches Precipitated Some Interesting Changes.

To improve the weight balance and handling characteristics of the Camaro, the engine and transmission were set back six inches from the normal location. This also provided extra room in front of the engine for the high-capacity radiator, the air conditioning condenser, and the dual turbocharger intercoolers and associated ducting. Of course, moving the engine back required new engine mounts to the frame, but it also required modifying the firewall. As shown in the photos, the firewall was cut and reshaped to provide an alcove for the engine. This required fabricating the alcove sheetmetal and welding it into place. This is a difficult job, but Rick "Speed" Lefever discovered a great trick to make a professional-looking firewall alcove with a minimum of work.

Years ago, while doing street rod body fabrication, Speed spotted a stamped steel wheelbarrow in a hardware store. The back two-thirds of the tub was exactly the right shape for the firewall alcove on a street rod, and it was heavy gauge steel. It featured nice rounded corners that are difficult to fabricate. Speed applied this trick to the Camaro firewall too, although the increased engine width due to use of the splayed-valve Chevrolet aluminum heads required him to section the wheelbarrow pan, adding a panel in the middle for extra width — neat idea!

The modification of the firewall essentially eliminated the fresh air ducting from the cowl. This won’t be a problem, as the Camaro will be fitted with a Vintage Air® air conditioning system. It also meant there was no longer a need for the air vent openings in the cowl. Speed filled the vent openings with sheetmetal to provide a clean unbroken look to the hood lines. Closing off the vents also prevents water or dirt from entering the modified cowl/firewall area. This is one of those subtle modifications that tends to go unnoticed until someone points it out.

When the firewall was cut out to permit engine relocation, the portion of the firewall that supported the windshield wiper motor was removed. As there was no way to utilize the stock wiper motor after the firewall was modified, Speed selected a compact Ford Mustang wiper motor and mounted it beneath the cowl panel on the passenger side. He then fabricated all new wiper linkage, complete with spherical rod ends for precise and quiet wiper action. Out of sight and out of mind!

To further improve the weight balance of the car, aluminum cylinder heads help reduce front-end weight. And because the engine, transmission and firewall are moved back six inches, the driver is moved back six inches too, which required a six-inch extension of the Ididit® steering column. It may not seem like a lot, but moving such heavy components as the engine, transmission and driver back six inches makes a substantial difference

 
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A section of the wheelbarrow tub was welded into the firewall, and an arch cut in the bottom for bellhousing clearance.
1) With the necessary area cut out of the firewall, the section of the wheelbarrow pan was welded into place. A suitable arch was cut for bellhousing/scattershield clearance.

The wheelbarrow tub had to be widened to accommodate the extra height and width of the splayed-valve heads and valvecovers.

The wheelbarrow tub had to be widened to accommodate the extra height and width of the splayed-valve heads and valvecovers.

2) The engine uses the unique Chevrolet splayed-valve heads that are a good deal taller than conventional heads. To clear the valvecovers of the engine, the alcove needed to be wider than the width of the wheelbarrow pan. A section was welded into the wheelbarrow pan and the bolt holes were filled. The alcove also eliminated the factory ducting behind the firewall. The right side of the firewall was also filled in where the heater had been located.

Looking like it was stamped at the factory, the new firewall offers plenty of room for the engine setback.

3) With the engine mocked up in its new location, the proper clearance for the valvecovers (and eventually the intake manifold and distributor) is evident.
The original cowl vents are no longer functional, so the openings were filled by Rick “Speed” Lefever.

4) Due to the engine setback, the cowl ducting in the firewall was eliminated. This also meant there was no need for the cowl vents in front of the windshield. Rick Lefever carefully cut out the stock vents and welded in flat sheet stock for a clean (and watertight) look. Shown here is just one side completed for comparison.

The finished cowl is a subtle change that makes the Camaro body look cleaner.

5) With the finished cowl piece in place, the cowl and firewall is completely sealed.