Front Suspension Upgrades

Existing A-arm mounting brackets were removed, and tabs for attaching the motorplate were added to the front frame rails and crossmember.

Front suspension work began by removing the existing upper A-arm mounting bracket and providing adequate clearance for the new coil-over springs/shocks. Note the motorplate bracket welded to the rear of the crossmember.

 

Revised Geometry Add Precision and Agility

Like every other aspect of this Camaro, the front suspension received attention for better handling and more precise motion control. The stock front coil springs and shocks were replaced with Lamb-Koni® double-adjustable coil-over units to provide easy and precise suspension control.

The lower A-arms were trimmed and fully boxed for strength by Rick “Speed” Lefever. A double-shear bracket was also added to each lower control arm to attach the lower end of the coil-over unit. The upper ends of the coil-over units attach to mounts on the front roll cage downbars. The original coil spring pads in the frame have been opened up to allow the coil-overs to pass through. The stock upper A-arms were replaced with custom-made tubular steel units. The mounting points for the upper A-arms were also shifted back and down slightly for more caster and to improve the camber curve during suspension travel. The front-to-rear positioning of these upper mounts was also leveled somewhat to reduce the amount of anti-dive under braking since the front end weight has been reduced by the engine, transmission and driver setback.

Bump stops were added for both the upper and lower A-arms to prevent any frame “crashing” during full suspension travel. And of course, the stock rubber bushings were replaced with Teflon®-lined solid bushings to ensure smooth movement without deflection. Two-inch dropped spindles were selected to lower the front end of the car. Further ride height adjustments can be made by adjusting the coil-overs. Body lean is controlled by a 1-1/4-inch Hotchkiss® front sway bar.

Completing the front suspension rework is a manual steering box in place of the power steering box originally on the car. This was done to eliminate the power steering pump for extra space in the engine compartment. New heavy-duty steering tie-rods were also fabricated to replace the stock pieces.

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New upper A-arm mounting brackets were welded into place to revise the front suspension geometry.
1) The upper A-arm mounting bracket was modified and rewelded to the frame. This trail fit uses the stock stamped upper A-arm. These are replaced with tubular steel upper A-arms in the final version.

The new positioning of the upper A-arm required notching the frame for upper A-arm travel.

2) After modification of the upper A-arm mounting bracket, the frame rail was notched to allow for travel of the upper A-arm.

The lower A-arms were reinforced and modified for the coil-over suspension.

The lower A-arms were reinforced and modified for the coil-over suspension.

3) Extensive work was done to the lower A-arms to fully box them for additional strength and provide mounts for the lower end of the coil-overs. Teflon®-lined steel bushings are used for precise control.

4) The final front suspension uses coil-overs and tubular upper A-arms with Teflon-lined steel bushing. Two-inch dropped spindles are used to get the proper stance.