Hidden Headlights

The stock ’68 grill was removed and replaced with the ’68 Rally Sport (RS) grill that featured hidden headlights. The front bumper was also removed.

To make the front of the Camaro as clean as possible, the RS grill with hidden headlights was installed and the front bumper removed.

 

Hood release mechanism access and vacuum tanks for the headlight door actuators had to be added to Project Camaro.

Viewed from the backside, the new hood release lever and the dual vacuum tanks for the headlight door actuators can be clearly seen. Incidentally, the small die-grinder and cut-off wheel parked in the opening of the frame is not a permanent part of the Camaro. When asked about it, Speed wondered if it’s still there.

An Appearance Upgrade Where None Had Been Before

Hide-away headlights were one of the neat features on the RS version of the ’68 Camaro. Unfortunately, our Camaro did not start life as an RS. To make the car as visually “clean” as possible, it was decided to retrofit the car with the RS hidden headlights and to eliminate the front bumper. This is not a car that will be left in parallel parking spaces to suffer the abuse of “Braille” drivers that park “by feel”. While the front end looks great without the bumper, it does invite expensive damage.

The RS grill and headlight covers, along with the vacuum actuators and vacuum tank, were purchased from Chevrolet and the stock grill was discarded. Installation of the RS components required adding a lip to the inside of the front fenders surrounding the headlight doors. The RS fenders had this lip for attaching the grill moldings – other model Camaros did not. Rick “Speed” Lefever then fashioned his own linkage for smooth, reliable operation of the headlight doors using the stock actuators.

Using the stock vacuum tank proved unworkable. The stock vacuum tank is quite large and would have been difficult to locate behind the grill. It would also have restricted airflow to the dual air cleaners, a/c condenser, intercoolers and radiator. To solve the problem, Speed made two smaller vacuum tanks that interconnect for roughly the same volume as the stock tank. These two smaller tanks fit neatly behind the lower grill, out of the cooling airflow. This is another neat little trick that will escape the attention of most observers.

One problem that did crop up after installing the RS grill was access to the hood release mechanism. Speed reworked the mechanism, adding a lever that can be reached through the opening below the grill. It’s a small detail, but an important one.

A stock Camaro front air dam was added to improve both the aerodynamics and the look of the car. Several small support braces were added behind the air dam to give it extra rigidity at high speed.