Fueling the Beast

 
     

Ultimate diesel performance and diesel power demands a high-performance fuel system to supply the Cummins common-rail injection turbo diesel in Project Sidewinder.

Only recently used on diesel engines, the common-rail fuel delivery system supplies fuel to each injector much like that of an electronic fuel injection system used in gasoline applications... only at substantially higher pressures.


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Safety is a key element in the Sidewinder high-performance fuel system. A fuel cell and stainless steel braided fuel lines reduce the chance of a diesel fuel fire.

The Fuel Safe 22-gallon fuel cell is restrained by a NASCAR-style framework of 1x1-inch steel tubing that is securely anchored to the bed of the truck.

 

A Holley electric fuel pump delivers the diesel fuel to the Cummins lift pump and common-rail fuel injection pump.

A Holley 110 GPM pump is mounted under the pickup bed immediately below the fuel cell. It pumps the fuel forward to the Cummins lift pump in the engine compartment.

The fuel system for the Project Sidewinder combines proven racing technology with the stock Cummins system to assure an adequate supply of No. 2 diesel to the engine.

As with most systems on the Project Sidewinder, the fuel system is a combination of performance and safety. The stock fuel tank has been replaced with a 22-gallon Fuel Safe® fuel cell. The fuel cell features an internal fuel trap with one-way valves to assure a continuous supply of fuel during the high G-forces expected during the road race and handling dynamics expected from this sport truck. The actual cell is contained in a standard Fuel Safe metal enclosure, which is then secured within a framework, constructed of 1x1 x .090-inch square steel tubing. The framework is attached to the floor of the truck bed.

The No. 2 diesel fuel flows from the fuel cell through –10AN (5/8-inch i.d.) lines to an adjacent Holley® 110 GPM pump, which supplements the stock Cummins® diesel lift pump in the engine compartment. The fuel then flows through a stock Cummins fuel filter/water separator assembly and then to the mechanical high-pressure fuel pump.

The common rail fuel injection, which operates under extremely high fuel pressure, requires electronic control of solenoids that inject fuel directly into each cylinder. Exact timing and a duration of one millisecond require state of the art electronic controls designed by the Banks® team. The common rail fuel injection system uses an inlet metered high-pressure fuel pump with eccentric cam pump, and three pumping elements. The fuel flow requirements for 700 hp will approach 270 cubic mm/stroke. Common rail fuel injection is a key element in the ability of the Project Sidewinder Dakota to reach the performance, economy, noise and emissions goals established by Gale Banks Engineering™. Cummins advises their fuel system is capable of supplying fuel for up to 800 horsepower, which will hopefully be adequate for our needs. Dyno testing has pulled 700+ horsepower from our modified 5.9L beast!

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